Facilities

    Pattern Shop

  • Magma Simulation
  • Core box & Pattern Match Plating
  • Methoding - Gating & Risering
  • Dimensional Inspection of Patterns and Core-boxes
  • Periodic maintenance of pattern and core-boxes
  • APQP, FMEA, CONTROL PLAN, SPC, MSA, PSW, PPAP.

    Melting

  • Medium Frequency Coreless Inductotherm make Furnace (Mono track capable)
  • Dedicated 750 kVA DG Generator
  • Two 550 kW crucibles of 500 kg capacity each
  • One 500 kW crucibles of 750 kg capacity
  • One heat tapped every 40 minutes
  • 3 and 5 Ton Cranes
  • Monorail pouring with 300 kg laddles



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    Moulding

  • One pair of ARPA 300 Moulding Machines
    • Output --> 50 Moulds /Hrs
      • Single casting Piece weight up to 35 kg
    • Moulding Box Size - 520 mm x 520mm x 200 /150mm
    • Moulding Box Size - 520 mm x 400mm x 150 /150mm
    • 140 sets of moulding boxes
  • Four pouring track-lines and two return track-lines
  • Knock-out machine

  • Fully Automated Sand Plant 35tph With Dust Extraction System control by PLC
  • Auto Dosing system for Additives and controlled by Load cells
  • Fully automated sand mixer control by PLC
  • Sand Mixer Capacity - 35Tons/Hrs
  • High Pressure Moulding Line (Make Savelli, Italy) - Green Sand Process.
  • Output --> 50 Moulds / Hrs
  • Moulding Box Size - 750 mm x 700 mm x 275 /275 mm
    • Single casting Piece weight up to 100 kg
  • 150 sets of moulding boxes

    Hand Moulding

  • Co2 Process
  • Single casting pcs Grey iron – 40kgs to 1000 kgs
  • Single casting pcs SG Iron – 40kgs to 500 kgs
  • Sand mixer 500kgs 1 no and 250kgs 1 no
  • EOT Crane 5MT - 2 Nos and 3MT - 2 Nos


 

    CNC

  • Doosan DNM 650 Vertical Machining Center (VMC)
    • Table Size 1300 x 670 mm
    • X – 1270; Y – 670; Z – 625 mm
  • Hwacheon VT – 550 Vertical Turning Lathe (VTL)
    • Max Turning Length – 700mm; Chuck Size – 15”
  • CNC Lathes
    • CH – 12”; Chuck Dia – 14”
  • Conventional Lathes
  • Milling Machines
  • Drilling Machines
  • Measuring Instruments
    • TriMOS (Vectra Touch 1000), Micrometers, Bore Gauges, Vernier Calipers, Digital Height & Depth Gauges, Granite Surface Table (2000x1000x250 mm)

    Machining Facility

  • DMG MORI NHX 6300 Horizontal Machining Center (HMC) With APC
    • Table Size 630 x 630 mm:
    • X Travels – 1050 mm
    • Y Travels – 900 mm
    • Z Travels – 1030 mm
    • Table load – 1500 Kgs
  • DNM 650 Vertical
    • Machining Center (VMC) With 4th Axis Table Size 1300 x 670 mm X– 1270, Y – 670, Z – 625 mm
    • Milling Machines
    • Drilling Machines
  • Hwacheon VT – 550 Vertical Turning Lathe (VTL)
    • Max Turning Length – 700mm; Chuck Size – 15”
  • CMM – FARO Prime Measurement range – 2.4m Repeatability – 0.024mm Accuracy - ±0.034mm
    • Tri MOS (Vectra Touch 1000)
    • Micrometers, Bore Gauges, Vernier Calipers
    • Digital Height & Depth Gauges
    • Surface Table 2mX1m Granite
  • Mazak – Horizontal Machining Center Twin Pallet 1000 x 1000
  • Toshiba – Turn Mill Center 1450 table Diamter
  • Vertical Turret Lathe - 4 Nos. Hwacheon Vertical Machining Centre – 2 Nos. Doosan Turning Centre - 250 DIA HASS – 1No

Power Back Up

  • AMEX is the 1st Foundry Group in India to run with Renewable Energy power of >95% the total need
  • Generator back-up
    • 750 KVA – 2 Nos
    • 250 KVA – 1 No

    General Utilities

  • ELGI make Screw Compressor (50 hp) – 1 No
  • Reciprocating Compressors (30 hp) – 2 Nos
  • Reciprocating Compressor (20 hp) – 1 No
  • Two air receiver tanks and one air dryer
  • Power availability with maximum demand of 910 kVA with 22 kV incoming line
  • 660 kVA Transformer for Furnace and 250 kVA Transformer for supporting systems
  • Back-up Power – 200 kVA Genset
  • Back-up Power – 750 kVA Genset
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    Back-end Process

  • Shot Blasting Machine
  • Bed Grinders – 2 Nos.
  • Swing Frame Grinder
  • Flexible Shaft Grinders – 2 Nos.
  • Electric Heat treatment Furnace - 2 Tons – 1No

    Core making process

  • Oil , CO2 and Cold Box process
    • 50kg, 100 kg and 200 kg core sand mixer each one number
    • CO2 gas heater with flow meter and timer
  • Cold box Core shooter - 10kg capacity.
  • Core drying oven

HEAT TREATMENT FURNACE – 2 MTON

Capacity – 2MT with auto controller

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