Services

    Pattern Shop

  • Dimensional Inspection of Patterns and Core-boxes
  • Pattern Mounting on match plates
  • Methoding and fixing of gating & risering
  • Routine pattern and core-box maintenance
  • Manufacture of simple patterns and core-boxes

    Melting

  • Medium Frequency Coreless Inductotherm make Furnace (dual track capable)
  • Dedicated 750 kVA DG Generator
  • Two 550 kW crucibles of 700 kg capacity each
  • One heat tapped every 40 minutes
  • 3 Ton Crane
  • Monorail pouring with 250 kg laddles
image

    Moulding

  • Two pair of ARPA 300 Moulding Machines
    • Moulding Box Size - 520 mm x 520 mm
    • Component diameter up to 440 mm
    • Piece weight up to 40 kg
  • One pair of ARPA 450 Moulding Machines
    • Moulding Box Size - 750 mm x 750 mm
    • Component diameter up to 660 mm
    • Piece weight up to 80 kg
  • Mechanized sand plant with 160 Ton sand storage and polygonal sieve
  • 500 kg sand mixer 2nos with semi automatic.
  • Four pouring track-lines and two return track-lines
  • 140 sets of moulding boxes in ARPA 300 line
  • 20 sets of moulding boxes in ARPA 450 line
  • Knock-out machine

    CNC

  • Doosan DNM 650 Vertical Machining Center (VMC)
    • Table Size 1300 x 670 mm
    • X 1270; Y 670; Z 625 mm
  • Hwacheon VT 550 Vertical Turning Lathe (VTL)
    • Max Turning Length 700mm; Chuck Size 15
  • CNC Lathes
    • CH 12; Chuck Dia 14
  • Conventional Lathes
  • Milling Machines
  • Drilling Machines
  • Measuring Instruments
    • TriMOS (Vectra Touch 1000), Micrometers, Bore Gauges, Vernier Calipers, Digital Height & Depth Gauges, Granite Surface Table (2000x1000x250 mm)

    General Utilities

  • ELGI make Screw Compressor (50 hp) 1 No
  • Reciprocating Compressors (30 hp) 2 Nos
  • Reciprocating Compressor (20 hp) 1 No
  • Two air receiver tanks and one air dryer
  • Power availability with maximum demand of 910 kVA with 22 kV incoming line
  • 660 kVA Transformer for Furnace and 250 kVA Transformer for supporting systems
  • Back-up Power 200 kVA Genset
  • Back-up Power 750 kVA Genset
image

    Core

  • Oil and CO2 cores
  • 100 kg core sand mixer
  • CO2 gas heater with flow meter and timer

    Back-end Process

  • Shot Blasting Machine
  • Bed Grinders 2 Nos.
  • Swing Frame Grinder
  • Flexible Shaft Grinders 2 Nos.
  • Electric Heat treatment Furnace - 2 Tons 1No

HEAT TREATMENT FURNACE 2 MTON

image